The Ultimate Guide to Gemba Walk for Lean Manufacturing

In this ever-evolving digital age, there is one practice that maintains its value across time and technology within the manufacturing industry – the Gemba Walk. Imagine having an X-ray vision that unveils hidden opportunities for improvement in operational performance and efficiency; this is precisely what understanding and implementing Gemba Walk can bring to your lean

Is There Such a Thing as Going ‘Too Lean’? Find Out How to Properly Implement Lean in Your Company

Lean management has become a widely adopted philosophy for organizations striving to maximize efficiency and eliminate waste. However, as with any transformative approach, there can be challenges in finding the right balance. In this thought-provoking article, we delve into the concept of going ‘Too Lean’ and explore the potential pitfalls. We also provide valuable insights

5S vs. 6S – What’s the Difference?

In the realm of workplace organization and lean practices, 5S and 6S are well-known methodologies that aim to improve efficiency, safety, and overall productivity. These techniques, originating from Japan, have been adopted by organizations worldwide to create clean, organized, and standardized work environments. In this insightful article, we delve into the key differences between 5S

Resolving Conflict in the Workplace: Strategies for Constructive Problem Solving

Conflicts are inevitable in any workplace, arising from differences in perspectives, interests, and personalities. However, unresolved conflicts can negatively impact employee morale, productivity, and overall organizational success. This article delves into the importance of resolving disputes in the workplace and presents strategies for constructive problem-solving. Understanding Workplace Conflicts: Workplace conflicts can arise between individuals, teams,

Lean Manufacturing & Lead Time

Finding ways to improve your manufacturing facility can be difficult, but it is well worth the effort. There are many different strategies out there to consider. Cutting back on lead time is one of the best things that any company can do to cut out waste, get products to customers faster, and improve overall service.

What is the Toyota Production System?

It is certainly not uncommon for a company to develop processes and procedures related to the way that they produce their products. It is, however, very uncommon for one of these systems to become the foundation for how millions of businesses around the world engage in manufacturing. The Toyota Production System (TPS) is one of

What is Six Sigma?

In the manufacturing world, quality rules the day. Producing high-quality products that both meet company standards and customer expectations consistently is what manufacturing engineers dream about, what occupies their thoughts whether they’re in the office, at their kids’ ballet recital, or on the train heading home. Making high-quality products is tough enough, but to do

What is Gemba?

Gemba, a term first used by Toyota, means going to the real place where the action is. In the 1980s, ‘In Search of Excellence’ author Tom Peters popularized the concept when he talked about management by wandering around (MBWA). Like MBWA, Gemba walks take management to the front lines to see daily happenings. Gemba, however,

Introduction to the 5S Method

If your company is like most organizations, you’re searching for a competitive edge. Something that will reduce costs, increase sales, and make you more agile in a changing business environment. You’ve found it. Simply put, 5S is a systematic approach to workplace organization. But it’s also much more than that. 5S is about efficiency, competitiveness,

Kaizen and Continuous Improvement

The best thing about kaizen – and the biggest reason that every company should adopt it – is that it does not rely on expensive, innovative solutions. Just the opposite is true. The core principle of kaizen is to make small, immediate improvements in the processes and standards of the workplace. But not just one